Organic gas

Isobutylene

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Chinese name:异丁烯
Chemical formula:C4h8
CAS number:115-11-7
Purity:99.9% to 99.999%

Technical indicators

Isotenepurity≥99.7%

Impurity content(ppm)

Purity index (%)

Methoxylate(C2H6O)

≤200

Methanol(CH4O)

≤50

Other carbon four(Other C4)

≤500

T-butanol(C4H10O)

≤50

Methyl tert-butyl ether(C5H12O)

≤50

Oligomers(Oligomeric)

≤50

water(H2O)

≤100


Packaging specifications


PackageSpecification

PackageSpecification

2LSteel cylinder

118LSteel cylinder

4LSteel cylinder

400LSteel cylinder

8LSteel cylinder

800LSteel cylinder

40LSteel cylinder

926LSteel cylinder

47LSteel cylinder

24ISO tank

50LSteel cylinder

58Tank truck

……Customized on demandPackaging specifications




1. Basic physical and chemical properties

index

‌Parameter value

Remark

‌Molecular Formula

C4H8

Structural formula:(CH)CCH

Appearance

Colorless gas

(Current temperature and pressure)

Has an unpleasant odor, flammable

Boiling point

-6.9

Flash point

-77

Flammable and explosive characteristics are significant

density(25℃)

0.5879 g/cm³



2. Source of isobutene

The sources of isobutene are mainly divided into two technical routes: refining and chemical by-product extraction and chemical synthesis. The specific source classification and process characteristics are as follows:


1、Mainstream source: Petrochemical/ Refinery by-products (accounting for more than 90% of global production capacity)

By-product C₄ Distillate of Catalytic Cracking Device

‌Content‌: Isobutylene accounts for about 5%-12%, and is present in liquefied petroleum gas (LPG).

‌Process: Extract isobutene by fractionation, solvent extraction or adsorption separation (such as molecular sieve).

‌Steam cracking device by-product C₄ distillate

Content: isobutene accounts for 20%-30% (higher than refinery gas), accompanied by n-butene, butadiene, etc.

‌Separation Process‌: First remove butadiene, and the remaining C₄ components are separated by sulfuric acid extraction or etherification.


2、Synthesis process route (production of high purity isobutylene)

MTBE cracking method‌ (domestic leading process, accounting for >70%)

Principle: Methyl tert-butyl ether (MTBE) is cleaved under the action of a catalyst to form isobutene and methanol.

Advantages: The product purity is ≥99.5% (up to 99.99%), no corrosion and low pollution.

Technology branch:

Low pressure method: reaction temperature150-180℃, pressure 0.3-0.5MPa.

High-voltage method: lower energy consumption, which is the direction of industry upgrading.

Tert-butanol (TBA) dehydration method

‌Reaction: tert-butanol in acidic catalysts (e.g.Y-Alumina) dehydrate to form isobutene.

Features: Suitable for low-concentration TBA aqueous solutions (catalytic distillation process can improve efficiency).

Isobutane dehydrogenation

Process: Isobutane is dehydrogenated under the action of chromium-aluminum catalyst (500-600℃) to produce isobutene and hydrogen.

Application: Coupled with MTBE synthesis process (isobutene is used for etherification reaction).

‌n-butene framework isomerization

‌Technology‌: YZ type molecular sieve catalyst converts n-butene into isobutene, with a one-way conversion rate of ≥40%.

Significance: Solve the problem of insufficient isobutene resources in mixed C₄.


3、Other sources

‌Oilfield gas/natural gas byproduct C₄‌: Contains only alkanes (isobutane) and has no olefin components.

‌Co-oxidation method co-production‌: When propylene and isobutane are co-oxidized to produce propylene oxide, isobutene is produced by-product.

Note: Raw material selection directly affects economics——The cost of refining and chemical by-products is low but the purity is limited (deep separation is required), the synthesis process has higher purity but greater investment; in 2025, domestic MTBE overcapacity accelerates the transformation to isobutene.



3. Main uses

As a key petrochemical basic raw material, isobutene has a wide range of uses covering three major fields: polymer materials, fuel additives and fine chemicals. The specific application classification is as follows:


1. Polymer synthesis (core application)

Butyl rubber production

Copolymerized with isoprene to produce butyl rubber, which has excellent air tightness (the air transmittance is more than 8 times lower than that of natural rubber), and is used in tire inner tubes, medical seals, etc.

Polyisobutylene (PIB) series products‌

Low molecular weight PIB‌ (molecular weight 350-3500): lubricating oil additives, chewing gum bases, adhesive bases;

Medium-high molecular weight PIB‌ (molecular weight 10,000-1 million): sealant, cable insulation material, rubber modifier.


2. Fuel and oil additives

Methyl tert-butyl ether (MTBE)‌

Reacting with methanol to produce MTBE, increasing the octane number and explosion resistance of gasoline, accounting for more than 50% of isobutene consumption.

Clean fuel components‌

Isobutene oligomerizes isooctane (C12H26), used to prepare low-sulfur and low-vapor pressure cleaning gasoline.


3. Fine chemical synthesis

‌Application Area

Representative products

Function

‌Medical Intermediate

Drugs such as Rifampin and Tyrannosol

Antibacterial and antiasthma treatment

pesticide

Insecticide acaricides such as tertexophen and pyrimidine

Crop protection

‌Antioxidants

T-butylphenol antioxidants (e.g.BHT)

Anti-aging of plastics and rubber

‌Fragrances and solvents

Trimethylacetate fragrances, coating solvents

Daily chemical product additives



4、Other industrial applications


Sealing Materials:Polyisobutylene-based sealant is used for building waterproofing and automotive sealing;

‌Electrical Insulation Materials‌:High molecular weightPIB is used for cable insulation;

‌Alkylated gasoline‌:React with isobutane to produce high octane gasoline components.



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